CORRUGATED
THE PLATE MOUNTER FOR FLEXO PRINT ON CORRUGATED CARTON BOARDS
WELCOME TO THE 4.0 DIGITAL CORRUGATED MOUNTER
DIGITAL CONTROL FOR PRECISE AND REPEATABLE MOUNTINGS
Overview
A big innovation from SYS TEC
CORRUGATED is an innovative machine developed for plate mounting in the carton board industry.
It is a fully electronic system, equipped with 2 drums dedicated to the mounting and proofing:
- the proofing drum is designed for dry proof on paper, and it can be equipped with the plotter pen for drawing the boxes die-cuts
- the main drum is designed to mount the mylar/polyester sheets for the plate, supporting the Matthews/Bobst clamping systems (T or J clamps) or slots
The machine is equipped with 3 touch screen monitors: the 2 big sliding monitors are in front of the operator, in the upper side of the machine, and 1 monitor is installed on a sliding console in the side.
Cameras
The system is equipped with 4 motorized HD digital cameas
The machine is equipped with 4 HD digital cameras 100x zoom, motorized by means of electrical motors sliding on a linear rack, with linear encoders for reading the real-time position of the cameras without connection of mechanical parts (no ball screws).
The TOUCHLESS SLIDING SYSTEM for the cameras tracks the position of the operator and follow him without touching them
Software
A revolutionary PDF-based software
CORRUGATED is managed by an amazing HMI (human-machine interface) developed by our company for Windows 10.
The jobs are based on the PDF repro-file, which is the comprehensive layout for the positioning of the plates.
The PDF is overlaid to the screen and the operator can easily position the plate in matching the theoretical positions of the elements on the plate.
A fantastic "drag & drop" function of the cameras on the PDF, allows to position the cameras and the drum, easily and precisily.
Gearless motors
An advanced electronics with powerful gearless motors
The rotation of the drums is provided by direct torque motors with electronic servo-drives.
This system automatically adjusts the speed of the drums to recover the plate elongation, to obtain a 1:1 ratio proof print.
ADVANTAGES:
- It works with any kind of cross-marks or pattern on plates
- Easy user interface, touch screen operated
- PDF file overlay
- High mounting precision
- Automatic recovery of the plate elongation
- Reduction of the time needed to mount the plates
- Elimination of the human error while mounting the plates
- Jobs repeatability
- The most advanced technology available on the market.
