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    • Home
    • Products 
      • Plate mounters
      • Sleeve storages
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      • Other flexo accessories
      • ARA Digital Printing
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  • Home
  • Products 
    • Plate mounters
    • Sleeve storages
    • Laser anilox cleaners
    • Other flexo accessories
    • ARA Digital Printing
  • Customer service / Assistenza
  • News
  • Contact
  • …  
    • Home
    • Products 
      • Plate mounters
      • Sleeve storages
      • Laser anilox cleaners
      • Other flexo accessories
      • ARA Digital Printing
    • Customer service / Assistenza
    • News
    • Contact
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  • THE SEMI-AUTOMATIC PLATE MOUNTER FROM SYS TEC

     

    STAR9

     

    AUTOMATIC PLATE MOUNTER

     

  • Site map:

    Plate mounters > Wide web flexo > STAR9

  • WELCOME TO THE 4.0 DIGITAL FLEXO MOUNTER

    DIGITAL CONTROL FOR PRECISE AND REPEATABLE MOUNTINGS

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    iTABLE 2.0, THE AUTOMATIC MOUNTER

    A great innovation from SYS TEC

    i-Table is the new automatic mounting system available for SYSTEC plate mounting machines.

    It arose from SYSTEC research & development and permits the automatic positioning of the plates in the right mounting position, with the finest precision (0.01mm)

     

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    ABOUT iTABLE 2.0

    The smart heart of the automatic mounter

    iTable 2.0 is an intelligent robotized table, it can move with 3 freedom degrees positioning the plates with the precision of microns.

    It works in combination with advanced digital cameras, recognizing the cross-marks on the plates and automatically comparing them with the reference Virtual Image, and then adjusting the plate position on the sleeve.

    The system provides the automatic positioning of the plates on the sleeve and the sticking of the plates on the tape with the automatic pressing roll.

     

    The smart vision system recognizes the marks on the plates and matches them with the virtual image

    HOW DOES IT WORK?

    Less than 5" to align a plate

    The operator roughly places the plate on the table in the cameras' visioning area, then the machine automatically provides the following steps:

    • Automatic recognition of the marks on the plate and comparing with the Virtual Image
    • Automatic adjustment of the plate to the target position
    • Automatic fixing of the plates on the adhesive tape with the pressing roller
    Automatic movement of the mounting table

    ADVANTAGES:

     A fast ROI

    • It works with any kind of cross-marks or pattern on plates
    • High mounting precision (mounting tolerance: 1 micron)
    • Reduction of the time needed to mount the plates only 30 seconds to mount a plate!
    • Elimination of the human error while mounting the plates
    • Jobs repeatability
    • The most advanced technology available on the market.

     

  • Focus on the STAR9

     

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    DESIGNED FOR MICRODOTS

    The highest magnification

    The new STAR9 is designed to mount the smallest microdots with the highest precision and repeatability.

    The cameras work close to the plate, in order to have the highest magnification, and the mandrel position is adjusted up/down by the machine to match the correct working position.

    With heavy-duty and reliable mechanics completely redesigned to easily handle dynamic torsions and heavy loads.

    A precise system, designed to meet the highest quality standards.

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    A COMPLETE CONFIGURATION

    Equipped with all the devices you need

    STAR9 comes with a very complete configuration:

    • Motorized cameras with TOUCHLESS system
    • Motorized mandrel with direct drive
    • Touch screen monitor
    • Double-sided table
    • Pressure roller with notched engraved surface
    • Sliding monitor with TOUCHLESS system
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    THE CORE IS THE SOFTWARE

    We've developed the smartest solutions

    The heart of the 4.0 automation is surely the software.

    We develop in-house the smartest solutions and the STAR9 will surprise you for the easy interface and the fast workflow.

    Our software will assist the operator during the mounting operation with a great wizard interface!

  • Technical highlights about STAR9

    We let the technology speaks for itself.

    FEATURES

    • Structure for SLEEVES
    • Machine designed to mount with microdots.
    • The plate is laid on the double table and the position of the mandrel is adjusted up/down to match the external repeat in the mounting position.

    CAMERAS

    2 HD digital hi.res. digital cameras

    with high optical magnification > 100x

     

    Camera movement: MOTORIZED

    with TOUCHLESS SLIDING SENSOR

     

    Encoders on cameras for real-time positioning: YES

    MANDREL ROTATION

    MOTORIZED with direct stepper motor

    ZERO BACKLASH GEARBOX

    CONTROL OF THE ROTATION AND MANDREL ANGULAR POSITION

    SOFTWARE

    • PHOTOSPLIT ARTIFICIAL INTELLIGENCE INTERFACE
    • VIRTUAL IMAGE with "MOUNTING ASSISTANT"
    • SOFTWARE FOR AUTOMATIC STAGGERING POSITIONS
    • REMOTE ASSISTANCE (Sys Tec Service Center app)

     

     

  • Gallery STAR9

    The STAR-HD on show
    STAR-iTABLE semi-automatic plate mounter
    Comfort layout
    STAR-iTABLE semi-automatic plate mounter
    Detail of the digital cameras
    Direct servo motor on mandrel
    The I-TABLE
    Details of I-TABLE, the core of the STAR-HD plate mounter
    High precision gearbox
    Detail of the nip-roller
    The pressure-roller
    Star-iTable
  • A closer look

  • Contact Us

    Fill the form to ask more information or to receive the brochure

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Contact Us

Sales: sales@systecflexo.com

Customer service: support@systecflexo.com

Contact Us

SYSTEC CONVERTING

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Via del Gelso 4

22100 Como

P.IVA 03715800136

 

 

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